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The Canadian border WILL need to physically inspect the car. I also recommend getting the car exported from the US, as I’m not sure if Canada will accept an unexported title or not. This process takes multiple days, as your car needs to be in the US 72hours prior to export, and you’ll need to...

So I went through the export/import process and a valid registration is not required.

How did this turn out for you? I'm in a similar situation.